Formulation machineLiquid filler capper
1 person filling capper WR-1FC
Requires only one operator to fill and cap bottles and spout pouches which are typically difficult to process with conventional machines
・Incorporating a design layout which consolidates both supply of material and visual inspection to the same working space, that enables a single operator to perform filling and capping operations with one hand, delivers a massive reduction in labor cost.
・Bottles which cannot stand upright on its own, unstable bottles and spout pouches can be firmly fixed into place by 8 clamps for filling and capping operations.
・Preventing bubble generation by vacuuming pouch prior to commencement of the filling process.
・Bottles are filled following liquid level to avoid bubble generation.
・Cappers are fitted with servomotor which offers superior repeatability and compatibility for new products.
・The entire operation is controlled by AC servomotors, there is no need for replacement parts such as cams. Capable of memorizing up to 99 product recipes, easy to control and fine-tune the filling upon changes of liquid’s viscosity.
・Newly developed platform can be equipped with all devices, which dramatically improves operation and maintenance efficiency.
|Main unit||Production capacity||10 to 20 per min (subject to liquid viscosity and operator’s skill)|
|Base machine||Hollow type 8 divided index|
|Stages||Selection from stages for spouts, bottle holders or caps|
|Filling section||Filling method||Spout: Vacuuming, designated volume fill
Bottle:Liquid level following, designated volume fill
|Filling volume||Selection from 5.0 to 330.0 cc, 10.0 to 550.0 cc or 20.0 to 1100.00 cc|
|Number of memorable product recipes||99: For filling amount, speed, smoothness, suck back and lifting position|
|Materials in contact with liquid||SUS 304, Viton, resin (SUS 316 available upon request)|
|Capping section||Capper||Servo controlled capper|
|Torque setting||0.8～4.0Nm digital settings|
|Options||Bottle capping device, mini pickup robot, rejection conveyor|